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Digitization of manual sequencing processes in France

At our customer’s site in France, various part families such as door panels, exterior mirrors, and seats are sequenced for a French automotive manufacturer. As the number of sequencing areas increased, so did the requirements for efficiency and flexibility – successfully implemented within a few weeks with moviniti.

  • ⚙️ JIS without WMS, sequence, 📍 OEM France, 🚘 Automotive
Sequence areas
1
Average picks/month
174000
Warehouse specialists
1

The challenge

Transformation of a fully paper-based process into a digital workflow for transparent and secure sequence deliveries.
Additionally, an extremely short lead time before production, a comprehensive change management process, and bilingual project communication had to be managed.
  • Replacement of a paper-based sequencing process
  • Initial implementation of software for warehouse staff
  • Short lead time of 50 minutes from receipt of production data to delivery to the plant
  • Various sequencing strategies due to different part families and sequencing racks (exterior mirrors, door panels, pre-assembled seats, individual parts for the console, etc.)
  • Delivery of homogeneous containers as well as pre-sequenced goods
  • Customer-specific requirements for sequence labels
  • Sequencing into predefined returnable containers and non-fixed, unmarked sequencing racks
  • Sequencing of exhaust systems with prior assembly

The solution

Introduction of moviniti sequence initially for one parts family. Gradually, the paper-based process was also replaced for all other parts families.
  • Implementation of moviniti sequence
    • 1 interface to the OEM for receiving call-off data via ENX connection
    • 1 customer-specific, automated report for the supplier
    • Intuitive process management from goods receipt, through replenishment, to sequencing and loading
    • Replenishment of both small load carriers and full pallets
    • Use of multi-item picking areas for pre-sequenced racks as well as single-type picking areas
    • Extension of sequencing strategies to include validation of predefined returnable containers
    • Configuration of a customer-specific sequence label
    • Development of a systemic backup process together with the French OEM
  • Change process for warehouse staff
    • Introduction of moviniti first for one sequencing area, then gradual replacement of additional areas
    • Close involvement in the implementation and testing process of moviniti
    • Personal support after go-live by moviniti experts on site

The result

The successful launch with moviniti was completed within four months.
The sequencing business was expanded purely through configuration from four to eleven product families.
Two custom interfaces successfully integrated.
Optimal systemic support for various sequencing strategies.
Additional requirements such as automated inventory reports were continuously implemented.
The sequencing in circulation containers was added retroactively.
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Pérenne

  • Mise en œuvre rapide des demandes de modification
  • Flexible et adaptable aux exigences changeantes
  • Architecture cloud et cybersécurité selon les normes les plus élevées
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Grande expertise

  • Développé et testé en conditions réelles
  • Nous connaissons les exigences individuelles de l’approvisionnement JIS
  • Compréhension logistique dans le support client
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Rentable

  • Coûts mensuels basés sur le volume réel
  • Utilisateurs illimités
  • Mise à l’échelle automatique de la performance des serveurs
  • Mises à jour continues avec de nouvelles fonctionnalités
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Intuitif et sûr

  • Démarrage rapide et faible besoin de formation
  • Haute stabilité en production avec très peu de besoin de support
  • Validations approfondies pour garantir la séquence correcte
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Paré pour l’avenir

  • Mise en œuvre rapide des demandes de modification
  • Adaptable de manière flexible aux nouvelles exigences
  • Architecture cloud et cybersécurité conformes aux normes les plus strictes
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Rentable

  • Les coûts mensuels sont basés sur le volume réel
  • Nombre d’utilisateurs illimité
  • Évolutivité automatique des performances du serveur
  • Mises à jour régulières avec de nouvelles fonctionnalités
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Expertise en logistique

  • Développé et testé dans la pratique
  • Nous comprenons les exigences individuelles liées à l’approvisionnement JIS
  • Compréhension de la logistique dans le service clientèle
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Intuitif et sécurisé

  • Mise en route rapide et formation minimale requise
  • Grande stabilité en fonctionnement réel avec un besoin d’assistance quasi nul
  • Validations approfondies pour garantir la séquence correcte
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Future-proof

Quick implementation of change requests, cloud architecture & cybersecurity at the highest standards

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Cost-efficient

Pay-per-use monthly fees, unlimited users, automatic server scaling, continuous feature updates

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Expertise

Developed and tested with the logistics, deep knowledge of JIS supply requirements, high satisfaction in customer support

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Logistics know-how

  • Developed and tested in practice
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and reliable

Fast onboarding, minimal training, high stability in live operations and extensive validations to ensure to correct sequence order

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Future-proof

  • Rapid implementation of change requests
  • Flexible adaptability to changing requirements
  • Cloud architecture and cybersecurity to the highest standards
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Cost Efficient

  • Monthly costs based on actual volume
  • Unlimited users
  • Automatic server performance scaling
  • Continuous updates with new features
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Logistics Expertise

  • Practically developed and tested
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and secure

  • Rapid onboarding with minimal training required
  • High operational stability in live operation with minimal support requirements
  • Extensive validations to ensure the correct sequence

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