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Manual assembly of center consoles for an OEM

The aim of the project was to digitize the workflow steps involved in the manual assembly of center consoles in sequence.

  • assembly
Center consoles per month
1
Minutes lead time before production
1
Components per month
1000

The challenge

The challenges in this project primarily concerned the short lead time from receipt of assembly data to dispatch, as well as the non-digital transmission of the variants to be produced.
  • High variety of variants in the center console
  • Need for a clear and transparent configuration of all work steps
  • Non-digital interface for transmitting the variants to be assembled
  • High time pressure throughout the entire assembly process
  • Requirement for multiple backup processes for different error scenarios

The solution

During the course of the project, an interface was designed and developed together with the OEM, enabling digital and automated transmission of variant data.

– Simple and clear configuration of variants and work steps via the web-based interface
– Joint design and development of an automated data transfer for the assembly of variants
– Implementation of various warning notifications when receiving implausible or missing data
– Backup mode for manually importing sequence data via Excel
– Printing of bills of materials per station, including instructions for manual processing in case of an emergency manual process

The result

Development of a new digital interface in collaboration with the customer
Simple and intuitive management of workflows via the web interface
Creation of manual assembly instructions and parts lists for emergency mode
Design of multiple backup processes to ensure correct delivery even in emergency mode despite short lead times
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Pérenne

  • Mise en œuvre rapide des demandes de modification
  • Flexible et adaptable aux exigences changeantes
  • Architecture cloud et cybersécurité selon les normes les plus élevées
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Grande expertise

  • Développé et testé en conditions réelles
  • Nous connaissons les exigences individuelles de l’approvisionnement JIS
  • Compréhension logistique dans le support client
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Rentable

  • Coûts mensuels basés sur le volume réel
  • Utilisateurs illimités
  • Mise à l’échelle automatique de la performance des serveurs
  • Mises à jour continues avec de nouvelles fonctionnalités
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Intuitif et sûr

  • Démarrage rapide et faible besoin de formation
  • Haute stabilité en production avec très peu de besoin de support
  • Validations approfondies pour garantir la séquence correcte
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Paré pour l’avenir

  • Mise en œuvre rapide des demandes de modification
  • Adaptable de manière flexible aux nouvelles exigences
  • Architecture cloud et cybersécurité conformes aux normes les plus strictes
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Rentable

  • Les coûts mensuels sont basés sur le volume réel
  • Nombre d’utilisateurs illimité
  • Évolutivité automatique des performances du serveur
  • Mises à jour régulières avec de nouvelles fonctionnalités
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Expertise en logistique

  • Développé et testé dans la pratique
  • Nous comprenons les exigences individuelles liées à l’approvisionnement JIS
  • Compréhension de la logistique dans le service clientèle
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Intuitif et sécurisé

  • Mise en route rapide et formation minimale requise
  • Grande stabilité en fonctionnement réel avec un besoin d’assistance quasi nul
  • Validations approfondies pour garantir la séquence correcte
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Future-proof

Quick implementation of change requests, cloud architecture & cybersecurity at the highest standards

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Cost-efficient

Pay-per-use monthly fees, unlimited users, automatic server scaling, continuous feature updates

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Expertise

Developed and tested with the logistics, deep knowledge of JIS supply requirements, high satisfaction in customer support

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Logistics know-how

  • Developed and tested in practice
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and reliable

Fast onboarding, minimal training, high stability in live operations and extensive validations to ensure to correct sequence order

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Future-proof

  • Rapid implementation of change requests
  • Flexible adaptability to changing requirements
  • Cloud architecture and cybersecurity to the highest standards
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Cost Efficient

  • Monthly costs based on actual volume
  • Unlimited users
  • Automatic server performance scaling
  • Continuous updates with new features
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Logistics Expertise

  • Practically developed and tested
  • We understand the individual requirements
    of JIS supply
  • Logistics expertise in customer support
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Intuitive and secure

  • Rapid onboarding with minimal training required
  • High operational stability in live operation with minimal support requirements
  • Extensive validations to ensure the correct sequence

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